Author: admin

  • Low / Med Vol Production

    Low / MedIUM VolUME Production

    Flexible part supply with fast lead times and scalable support

    what we offer

    Pro2Pro delivers production-quality parts in low to medium volumes, whether you need a bridge between prototyping and full-scale tooling, a supplier for niche or legacy builds or just consistent part supply without committing to high volumes. We offer flexible processes across 3D Printing, CNC, Vacuum Casting, RIM, and Injection Moulding.

    why customers choose us

    • Process-agnostic – we choose what works best for your part
    • Shorter lead times than full-scale production routes
    • End-to-end management including inspection and logistics
    • UK-based support with tooling flexibility
    • Ideal for iterative or modular production schedules

    how it works

    • Project and part requirements reviewed with production intent
    • The right process is selected for cost, volume and timeline
    • We manage tooling, manufacturing, inspection and delivery
    • Support includes batch production, call-offs and stock holding
    • Scalable from 1-offs to 50,000+ depending on process

    typical volumes:

    10 – 50,000+

    lead times:

    Varies by process (typically 1 – 3+ weeks)

    best suited for:

    • Bridge production between prototyping and tooling
    • Low-mid volume builds for specialist or legacy products
    • Niche, high-mix part supply
    • Service parts, spares or prototype parts for automotive and industrial OEMs
    • Design houses or Medtech devices requiring clean, repeatable builds


    BACK TO HOME

  • Injection Moulding

    Injection Moulding

    Production-grade parts with consistency, speed and scalability

    what we offer

    Pro2Pro’s Injection Moulding service delivers high-quality, repeatable plastic components ideal for medium to high volumes. Using custom-built Mild Steel, P20 Steel or Aluminium tooling, we produce engineered parts with precision — offering tight tolerances, cosmetic finishes, and reliable consistency throughout production.

    why customers choose us

    • Competitive part pricing at scale
    • Consistent quality with high-end finishes
    • Prototype to full production tooling options
    • Clear tooling ownership and part visibility
    • DfM support and early-stage feasibility

    how it works

    • Custom mould tool created for your part
    • Thermoplastic injected under pressure
    • Parts cool, eject and cycle repeats
    • Tooling built for short or long-run needs
    • Perfect for detailed, functional and cosmetic parts

    typical volumes:

    100 – 100,000+

    lead times:

    • Approx. 3 – 5 weeks (tooling)
    • Approx 1 – 2 weeks (parts)

    best suited for:

    • Volumes from 100s to 100,000s
    • Cosmetic or textured finishes
    • Functional, engineered components
    • Tight-tolerance, high-accuracy builds
    • Automotive, Medtech, Industrial, Consumer Electronics


    BACK TO HOME

  • Foam Moulding

    Foam Moulding

    Flexible foam solutions for trim, seating, and interior systems

    what we offer

    Pro2Pro’s foam moulding process combines multiple tooling techniques with flexible polyurethane materials to produce high-end interior components for prototype and low-volume builds. From dash topper pads to custom seat foams, we replicate near-production results using over-moulded and textured foam processes — developed in-house for speed and accuracy.

    why customers choose us

    • Designed to mimic production quality – often used for production itself
    • In-house tooling and foam process development
    • Strong understanding of seating and trim integration
    • Texture and softness tuned to your needs
    • Able to mix and match tooling and material strategies

    how it works

    • Foam moulded over substrates using heated resin or aluminium tools
    • Textures and surface features added to mimic production parts
    • In-mould wire reinforcements for structure and positioning
    • Designed for low-medium volume manufacturing
    • Tooling and material setup tailored to project needs

    typical volumes:

    1 – 200+

    lead times:

    2 – 4 weeks depending on tool setup, part type and quantity

    best suited for:

    • Dash pads, topper panels and seating
    • Low-volume seat foam with reinforcement
    • Soft-touch interior panels
    • Automotive interior development and validation
    • High-end niche vehicle interiors


    BACK TO HOME

  • Jigs & Fixtures

    Jigs & Fixtures

    Precision-built for manufacturing, assembly, and inspection workflows

    what we offer

    Pro2Pro designs and manufactures bespoke jigs and fixtures to support production, assembly, inspection, and validation processes. Whether you need to hold, locate, guide, or check — we deliver robust Jigs built around your part geometry, process, and environment

    Our solutions range from simple nests to complex builds incorporating sensors, cameras, and protected contact zones for painted, textured, or sensitive parts.

    why customers choose us

    • Built to protect sensitive or finished components
    • Designed for ease of use and repeatable accuracy
    • Supports soft, flexible, or textured part handling
    • Combines CNC and 3D printing to save time and cost
    • Trusted for high-spec production and QA environments

    how it works

    • Work from CAD or 3D scanned geometry
    • Fixtures CNC machined or hybrid-built using 3D printing
    • Add-ons: sensors, cameras, guides, clamps, and part ID integration
    • Built-in Health & Safety checks for operator use and ergonomics
    • Materials: tooling board, aluminium, nylon, rubber-coated substrates, or composites

    typical volumes:

    As per customer requirements

    lead times:

    1 – 3+ weeks

    (based on complexity, material and quantity)

    best suited for:

    • Assembly jigs and handling fixtures
    • Inspection fixtures (CMM, optical, contact-free)
    • Flexible part holding tools for validation
    • Rework stations, test nests, and EoL check fixtures
    • Automotive, Aerospace, Motorsport, and Industrial sectors


    BACK TO HOME

  • Metal / Plastics Fabrication

    metal / plastics fabrication

    Custom metalwork and welded assemblies to support jigs, fixtures, and production tooling

    what we offer

    Pro2Pro offers in-house metal fabrication services to support our wider capability in jig building, assembly equipment, and prototype tooling. With full MIG and TIG welding capability across steel, stainless steel, and aluminium, we manufacture everything from welded frames to bespoke workbenches and structural supports — all tailored to your exact specifications

    why customers choose us

    • Fully integrated with our jig & tooling services

    • Designed, welded, and assembled in-house. Built to match your exact process and spec

    • MIG & TIG welding capability in-house

    • Clean, strong welds with repeatable quality

    • No third-party delays or design compromises

    how it works

    • MIG & TIG welding in mild steel, stainless steel, and aluminium

    • Fabrication of frames, benches, and structural sub-assemblies

    • Fixtures designed and manufactured in-house

    • Can support one-offs or repeatable fabrication builds

    • Works seamlessly with our jig and assembly build workflows

    typical volumes:

    Tailored to customer requirements

    lead times:

    1–3+ weeks

    (based on complexity, material and quantity)

    best suited for:

    • Supporting jigs, fixtures, and testing equipment

    • Structural frames or nesting benches

    • Prototyping benches and operator tooling

    • Assembly tooling and mechanical test rigs

    • Production line support and bespoke fab work


    BACK TO HOME

  • CNC Machining template 30SEP25

    CNC Machining

    High-precision, fast-turnaround parts in metal and plastic

    what we offer

    Pro2Pro’s CNC Machining service delivers high-precision milled and turned components — fast. With 5-axis capability and cutting lengths up to 3.6 metres, we support everything from one-off prototypes to low–medium volume production. We machine a wide range of materials — including Aluminium, Tool steel, Ureol, and soft plastics like ABS — all from our in-house UK facility.

    why customers choose us

    • 5-axis capability with large-format machining
    • Rapid lead times — ideal for urgent needs
    • Skilled team, versatile material expertise
    • End-to-end support from design to delivery
    • Trusted for parts, jigs, fixtures and tools

    how it works

    • 3-axis / 5-axis CNC milling and turning
    • Components cut from solid billet via CAD/CAM
    • Machining of metals, tooling board, and plastics
    • In-house capability for large- format parts (e.g. Car bumpers)
    • Various surface options available

    typical volumes:

    1 – 1,000+

    lead times:

    Depending on part size and quantity we range from days to weeks

    best suited for:

    • Functional prototypes & low-volume production
    • Parts with tight tolerances and structural demands
    • Large-format parts and tools (e.g. jigs, nests, fixtures)
    • Fast-turnaround projects and deadline-critical builds
    • Automotive, Aerospace, Motorsport, and Industrial sectors



    BACK TO HOME

  • Design It Animated banner

    Design it – prototype it – launch it

    From prototype to production, we support you every step of the way – with speed, precision and quality you can rely on



    schedule a visit

    quality driven

    We\’re proud to be

    ISO 9001:2015

    accredited

  • Sliding Header Deeper

    Slide 1 HeadingLorem ipsum dolor sit amet consectetur adipiscing elit dolorClick HereSlide 2 HeadingLorem ipsum dolor sit amet consectetur adipiscing elit dolorClick HereSlide 3 HeadingLorem ipsum dolor sit amet consectetur adipiscing elit dolorClick Here

  • Home 08SEP25

    Design it – prototype it – launch it

    From prototype to production, we support you every step of the way – with speed, precision and quality you can rely on



    schedule a visit

    quality driven

    We\’re proud to be

    ISO 9001:2015

    accredited

    At Pro2Pro, we specialise in taking ideas off the drawing board and turning them into real parts, fast. Since 2009 we have helped companies across automotive, medical, consumer products, aerospace, and defence move from prototype to production with confidence.

    Our mission is simple: combine technical expertise, in-house capability, and a customer-first approach to deliver results you can rely on.

    Our Services


    Precision design, tooling development, and engineering support — built
    for manufacturability


    High-detail prototypes and functional parts at speed


    High-precision, fast-turnaround parts in metal and plastic

    METAL/PLASTIC FABRICATION
    Custom metalwork and welded assemblies to support jigs, fixtures, and
    production tooling
    Custom metalwork and welded assemblies to support jigs, fixtures, and
    production tooling
    LOW/MED VOLUME PRODUCTION
    Flexible part supply with fast lead times and scalable support
    JIGS & FIXTURES
    Precision-built for manufacturing, assembly, and inspection workflows
    ASSEMBLY

    From individual components to ready-to-ship assemblies

    METROLOGY & REVERSE ENGINEERING
    Precision validation, inspection, and dimensional reporting
    MEASUREMENTS & REPORTS
    Precision validation, inspection, and dimensional reporting


    Request a quote

    we are a real manufacturer with dedicated facilities

    Based in Shropshire, our 30,000 sq ft facility is home to a fast, flexible and agile team – with all our core services delivered in-house, not outsourced. With a collaborative mindset, we make things happen – and we\’d love to work with you to show you how.



    more about us

    why choose us

    \"\"

    Design It

    We bring years of hands-on experience to every project, guiding your ideas from concept to plan. With the right expertise at the right stage, your project starts strong and stays on track.

    \"\"

    Prototype it

    With multiple technologies under one roof, we turn concepts into real, testable parts fast. Our flexible approach means you get accurate prototypes that reduce risk and save time.

    \"\"

    Launch It

    From first prototype to full production, we scale with your needs. A dedicated team and proven processes ensure you launch with confidence, on time and to spec.

    Pro2Pro\’s Mobile Roadshow

    Bringing Pro2Pro to your door – see real parts, explore materials, and chat with our experts without leaving your site. Book your visit today.



    Learn more



    Schedule a visit

    ISO 9001:2015

    In an industry where quality and accuracy are of the utmost importance, Pro2Pro Ltd are proud to be accredited to ISO 9001:2015, giving you the reassurance your project is in trusted hands. Customer satisfaction, consistent quality, continual improvement, risk-based thinking and well-documented processes are key to every project we work on.

    some numbers for you

    years experience
    0
    Sq Feet Production
    0
    projects
    0

    CUSTOMER TESTIMONIALS

    What Our Customers Have to Say

    Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.
    Melanie MorrisGraphic Designer
    \"Melanie
    Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.
    Ray ReynoldsSales Manager
    \"Ray
    Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.
    Dave PiperCompany Director
    \"Dave

  • Why Choose Us New

    why choose us

    \"\"

    Design It

    We bring years of hands-on experience to every project, guiding your ideas from concept to plan. With the right expertise at the right stage, your project starts strong and stays on track.

    \"\"

    Prototype it

    With multiple technologies under one roof, we turn concepts into real, testable parts fast. Our flexible approach means you get accurate prototypes that reduce risk and save time.

    \"\"

    Launch It

    From first prototype to full production, we scale with your needs. A dedicated team and proven processes ensure you launch with confidence, on time and to spec.