Foam Moulding
Flexible foam solutions for trim, seating, and interior systems
what we offer
Pro2Pro’s foam moulding process combines multiple tooling techniques with flexible polyurethane materials to produce high-end interior components for prototype and low-volume builds. From dash topper pads to custom seat foams, we replicate near-production results using over-moulded and textured foam processes — developed in-house for speed and accuracy.
why customers choose us
- Designed to mimic production quality – often used for production itself
- In-house tooling and foam process development
- Strong understanding of seating and trim integration
- Texture and softness tuned to your needs
- Able to mix and match tooling and material strategies
how it works
- Foam moulded over substrates using heated resin or aluminium tools
- Textures and surface features added to mimic production parts
- In-mould wire reinforcements for structure and positioning
- Designed for low-medium volume manufacturing
- Tooling and material setup tailored to project needs
typical volumes:
1 – 200+
lead times:
2 – 4 weeks depending on tool setup, part type and quantity
best suited for:
- Dash pads, topper panels and seating
- Low-volume seat foam with reinforcement
- Soft-touch interior panels
- Automotive interior development and validation
- High-end niche vehicle interiors