Assembly

From individual components to ready-to-ship assemblies

what we offer

Pro2Pro offers a fully managed assembly service, taking individual parts — whethersupplied by us or by you — and building them into finished, functional assemblies. With a dedicated assembly team and tailored fixtures for each process, we deliver accurate, damage-free builds ready for shipping, testing or final fitment.

why customers choose us

•  Flexible — we assemble our parts or customer-supplied kits
• Custom fixtures protect painted/textured parts during build
• Skilled team with sonic welding, fastening, and QA capabilities
• Reduces risk and complexity in your downstream build process
• Delivered as finished, tested, and packaged assemblies

how it works

• We assess your BOM or design intent and build the right assembly process
• Custom fixtures are created to protect and position parts during build
• Skilled team handles mechanical assembly, inserts, welding, and fitting
• Final assemblies are checked, packaged, and made ready for delivery
• Optional: we can integrate third- party components or customer-supplied parts

typical volumes:

Tailored to customer requirements

lead times:

Depends on complexity and part availability

(We\’ll work with you to schedule around supply and shipping needs)

best suited for:

• Pre-production builds or prototype assemblies
• Multi-part automotive builds (e.g. full bumper systems)
• Low–medium volume modular assembly
• Projects requiring specialist handling, protection, or fixturing
• Supply chain teams looking to simplify part-to-assembly handover

BACK TO HOME

CAD services

Precision design, tooling development, and engineering support — built for manufacturability

what we offer

Pro2Pro offers in-house CAD services to support product development, tooling design, and manufacturing preparation. Whether you need full 3D models, fixture and tool design, or conversion from 2D drawings, our experienced team works quickly and accurately to get your designs ready for the next stage.

We combine CAD expertise with hands-on manufacturing knowledge — delivering files that aren’t just detailed, but actually buildable.

why customers choose us

• CAD created with real manufacturing in mind
• Fast, accurate support from design through tooling
• Expertise in plastics, tooling and production fixtures
• Compatible with all major CAD formats (Catia, Rhino, UG, etc.)
• Fully secure file transfer and handling via custom FTP access

how it works

• Projects begin with a design and manufacturing feasibility review
• CAD can be built from 2D drawings, physical parts, or existing files
• Files modelled in 3D using AutoDesk PowerShape and PowerMill
• Tooling, jigs, fixtures, and production intent considered from day one
• Secure data handling via Pro2Pro’s FTP portal with custom access

Formats:

Native CAD or industry standard

lead times:

Approx. 1-5 days

(depending on scope and complexity)

best suited for:

• Turning 2D sketches or legacy drawings into 3D CAD
• Reverse engineering from physical parts or scan data
• Tooling and fixture CAD for injection moulding and CNC
• Modifications for DfM or production readiness
• Clean-up or conversion of CAD files across formats

BACK TO HOME

TOOLING OPTIONS & PARTS

Bridging the gap between concept and full-scale manufacturing

High-quality polyurethane parts for prototypes and low-volume production


Small, medium and large production quality parts with flexible design freedom


Production-grade parts with consistency, speed and scalability


Traditional composites with modern control – for low-volume, high-strength parts


Flexible foam solutions for trim, seating and interior systems


Flexible part supply with fast lead times and scalable support


BACK TO HOME

vacuum casting

High-quality polyurethane parts for prototypes and low-volume production

what we offer

Pro2Pro’s Vacuum Castingservice delivers high-detail, moulded-quality parts without the cost of hard tooling. Using Renishaw vacuum chamber systems, we eliminate air bubbles for superior part quality compared to traditional RIM processes – ideal for detailed, cosmetic and functional prototypes.

why customers choose us

• Injection moulding-like surface finish and flexible material options
• Wide PU material range closely simulating thermoplastics (vs RIM)
• Short lead times
• Ideal for visual models, fit testing and low-volume runs
• Multiple surface finishes available

how it works

• Master pattern built (3D print of CNC)
• Silicone mould cast around the master
• PU resin poured under vacuum, bubble-free
• Captures fine detail and complex features
• Typical tolerances: +0.2 – 0.5mm
• Rigid, flexible, clear or coloured materials available
• Optional post curing to increase heat deflection properties

typical volumes:

Up to 25 parts per mould set

lead times:

1 – 2 weeks

(depending on quantity and complexity)

best suited for:

• Pre-production prototypes and market-ready samples
• Low-volume production (10-25+ parts per mould)
• Parts needing cosmetic quality or functional testing
• Bridge production before tooling investment
• Automotive, Medical, Industrial and Consumer sectors

BACK TO HOME

reaction injection moulding (RIM)

Ideal for large format or complex parts without full production tooling

what we offer

Pro2Pro’s Reaction Injection Moulding (RIM) service provides a fast, cost-effective way to produce small to large polyurethane parts — ideal for multiple prototypes or low-volume production. Using soft tooling methods (including aluminium, silicone, and resin-based moulds), we deliver structural or cosmetic components quickly, even when timelines and budgets are tight.

why customers choose us

• Cost-effective for large-format parts
• Strong, durable PU materials with Carbon Fibre options for strength critical parts
• Complex geometries without heavy tooling investment

• Excellent surface finish and paint-ready options

• Rapid lead times

how it works

• PU resins injected into a closed mould
• Materials react and cure in-mould. Post process options for high heat deflection
• Produces rigid or flexible parts
• Lower tooling pressure — ideal for bigger, complex shapes
• Smooth, textured, or paint-readyfinishes available

typical volumes:

10-500+

(depending on tool material)

lead times:

Approx. 2-3 days

(small RIM tool)

 

Approx. 3-4 weeks

(large or complex tools)

best suited for:

• Large format or complex parts without full production tooling
• Multiple prototype iterations before finalising design
• Panels, housings, and structural components
• Short-run production where speed and flexibility are key
• Automotive, Off-highway, Agricultural, and Industrial sectors

best suited for:

• Large format or complex parts without full production tooling
• Multiple prototype iterations before finalising design
• Panels, housings, and structural components
• Short-run production where speed and flexibility are key
• Automotive, Off-highway, Agricultural, and Industrial sectors

reaction injection moulding (RIM)

Ideal for large format or complex parts without full production tooling

what we offer

Pro2Pro’s Reaction Injection Moulding (RIM) service provides a fast, cost-effective way to produce small to large polyurethane parts — ideal for multiple prototypes or low-volume production. Using soft tooling methods (including aluminium, silicone, and resin-based moulds), we deliver structural or cosmetic components quickly, even when timelines and budgets are tight.

why customers choose us

• Cost-effective for large-format parts
• Strong, durable PU materials with Carbon Fibre options for strength critical parts
• Complex geometries without heavy tooling investment

• Excellent surface finish and paint-ready options

• Rapid lead times

how it works

Lorem ipsum dolor sit amet, consectet adipiscing elit,sed do eiusm por incididut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercita ullamco laboris nisi ut aliquip ex ea sint occaecat cupidatat non proident, sunt in culpa qui officia mollit natoque consequat massa quis ligulaconsequat.

• consectet adipiscing elit
• proident, sunt in culpa
• exercita ullamco laboris
• nisi ut aliquip ex ea
• sunt in culpa qui officia
• mollit natoque consequat
• massa quis ligulac onse
• enim ad minim veniam,

Engine Services

Lorem ipsum dolor sit amet, consectet adipiscing elit,sed do eiusm por incididut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercita ullamco laboris nisi ut aliquip ex ea sint occaecat cupidatat non proident, sunt in culpa qui officia mollit natoque consequat massa quis ligulaconsequat.

• consectet adipiscing elit
• proident, sunt in culpa
• exercita ullamco laboris
• nisi ut aliquip ex ea
• sunt in culpa qui officia
• mollit natoque consequat
• massa quis ligulac onse
• enim ad minim veniam,

Mechanical Services

Lorem ipsum dolor sit amet, consectet adipiscing elit,sed do eiusm por incididut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercita ullamco laboris nisi ut aliquip ex ea sint occaecat cupidatat non proident, sunt in culpa qui officia mollit natoque consequat massa quis ligulaconsequat.

• consectet adipiscing elit
• proident, sunt in culpa
• exercita ullamco laboris
• nisi ut aliquip ex ea
• sunt in culpa qui officia
• mollit natoque consequat
• massa quis ligulac onse
• enim ad minim veniam,

Engine Services

Lorem ipsum dolor sit amet, consectet adipiscing elit,sed do eiusm por incididut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercita ullamco laboris nisi ut aliquip ex ea sint occaecat cupidatat non proident, sunt in culpa qui officia mollit natoque consequat massa quis ligulaconsequat.

• consectet adipiscing elit
• proident, sunt in culpa
• exercita ullamco laboris
• nisi ut aliquip ex ea
• sunt in culpa qui officia
• mollit natoque consequat
• massa quis ligulac onse
• enim ad minim veniam,

Mechanical Services

Lorem ipsum dolor sit amet, consectet adipiscing elit,sed do eiusm por incididut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercita ullamco laboris nisi ut aliquip ex ea sint occaecat cupidatat non proident, sunt in culpa qui officia mollit natoque consequat massa quis ligulaconsequat.

• consectet adipiscing elit
• proident, sunt in culpa
• exercita ullamco laboris
• nisi ut aliquip ex ea
• sunt in culpa qui officia
• mollit natoque consequat
• massa quis ligulac onse
• enim ad minim veniam,

Metal Fabrication

Lorem ipsum dolor sit amet, consectet adipiscing elit,sed do eiusm por incididut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercita ullamco laboris nisi ut aliquip ex ea sint occaecat cupidatat non proident, sunt in culpa qui officia mollit natoque consequat massa quis ligulaconsequat.

• consectet adipiscing elit
• proident, sunt in culpa
• exercita ullamco laboris
• nisi ut aliquip ex ea
• sunt in culpa qui officia
• mollit natoque consequat
• massa quis ligulac onse
• enim ad minim veniam,

Maintenance Services

Lorem ipsum dolor sit amet, consectet adipiscing elit,sed do eiusm por incididut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercita ullamco laboris nisi ut aliquip ex ea sint occaecat cupidatat non proident, sunt in culpa qui officia mollit natoque consequat massa quis ligulaconsequat.

• consectet adipiscing elit
• proident, sunt in culpa
• exercita ullamco laboris
• nisi ut aliquip ex ea
• sunt in culpa qui officia
• mollit natoque consequat
• massa quis ligulaconsequat
• enim ad minim veniam,

reaction injection moulding (RIM)

Small, Medium and Large production-quality parts with flexible design freedom

what we offer

Pro2Pro’s Reaction Injection Moulding (RIM) service provides a fast, cost-effective way to produce small to large polyurethane parts — ideal for multiple prototypes or low-volume production. Using soft tooling methods (including aluminium, silicone, and resin-based moulds), we deliver structural or cosmetic components quickly, even when timelines and budgets are tight.

why customers choose us

• Cost-effective for large-format parts
• Strong, durable PU materials with Carbon Fibre options for strength critical parts
• Complex geometries without heavy tooling investment

• Excellent surface finish and paint-ready options

• Rapid lead times

how it works

• PU resins injected into a closed mould
• Materials react and cure in-mould. Post process options for high heat deflection
• Produces rigid or flexible parts
• Lower tooling pressure — ideal for bigger, complex shapes
• Smooth, textured, or paint-readyfinishes available

typical volumes:

10-500+

(depending on tool material)

lead times:

Approx. 2-3 days

(small RIM tool)

 

Approx. 3-4 weeks

(large or complex tools)

best suited for:

• Large format or complex parts without full production tooling
• Multiple prototype iterations before finalising design
• Panels, housings, and structural components
• Short-run production where speed and flexibility are key
• Automotive, Off-highway, Agricultural, and Industrial sectors

BACK TO HOME

Full Car restorations

Comprehensive restoration and repair services for classic vintage cars

visit us

• 3946 Hood Avenue,
• San Diego, California 92123
• Mon – Fri 7:30am – 6:00pm 

• Saturday 8:00am – 2:00pm
• 858-964-8231

Restore

Lorem ipsum dolor sit amet, consectet adipiscing elit, incididut labore et

Modify

Lorem ipsum dolor sit amet, consectet adipiscing elit, incididut labore et

Repair

Lorem ipsum dolor sit amet, consectet adipiscing elit, incididut labore et

full range of services for all of your classic car needs

Car Restorations

Lorem ipsum dolor sit amet, consectet adipiscing elit,sed do eiusm por incididut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercita ullamco laboris nisi ut aliquip ex ea sint occaecat cupidatat non proident, sunt in culpa qui officia mollit natoque consequat massa quis ligulaconsequat.

• consectet adipiscing elit
• proident, sunt in culpa
• exercita ullamco laboris
• nisi ut aliquip ex ea
• sunt in culpa qui officia
• mollit natoque consequat
• massa quis ligulac onse
• enim ad minim veniam,

Paint & Body Work

Lorem ipsum dolor sit amet, consectet adipiscing elit,sed do eiusm por incididut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercita ullamco laboris nisi ut aliquip ex ea sint occaecat cupidatat non proident, sunt in culpa qui officia mollit natoque consequat massa quis ligulaconsequat.

• consectet adipiscing elit
• proident, sunt in culpa
• exercita ullamco laboris
• nisi ut aliquip ex ea
• sunt in culpa qui officia
• mollit natoque consequat
• massa quis ligulac onse
• enim ad minim veniam,

Engine Services

Lorem ipsum dolor sit amet, consectet adipiscing elit,sed do eiusm por incididut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercita ullamco laboris nisi ut aliquip ex ea sint occaecat cupidatat non proident, sunt in culpa qui officia mollit natoque consequat massa quis ligulaconsequat.

• consectet adipiscing elit
• proident, sunt in culpa
• exercita ullamco laboris
• nisi ut aliquip ex ea
• sunt in culpa qui officia
• mollit natoque consequat
• massa quis ligulac onse
• enim ad minim veniam,

Mechanical Services

Lorem ipsum dolor sit amet, consectet adipiscing elit,sed do eiusm por incididut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercita ullamco laboris nisi ut aliquip ex ea sint occaecat cupidatat non proident, sunt in culpa qui officia mollit natoque consequat massa quis ligulaconsequat.

• consectet adipiscing elit
• proident, sunt in culpa
• exercita ullamco laboris
• nisi ut aliquip ex ea
• sunt in culpa qui officia
• mollit natoque consequat
• massa quis ligulac onse
• enim ad minim veniam,

Metal Fabrication

Lorem ipsum dolor sit amet, consectet adipiscing elit,sed do eiusm por incididut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercita ullamco laboris nisi ut aliquip ex ea sint occaecat cupidatat non proident, sunt in culpa qui officia mollit natoque consequat massa quis ligulaconsequat.

• consectet adipiscing elit
• proident, sunt in culpa
• exercita ullamco laboris
• nisi ut aliquip ex ea
• sunt in culpa qui officia
• mollit natoque consequat
• massa quis ligulac onse
• enim ad minim veniam,

Maintenance Services

Lorem ipsum dolor sit amet, consectet adipiscing elit,sed do eiusm por incididut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercita ullamco laboris nisi ut aliquip ex ea sint occaecat cupidatat non proident, sunt in culpa qui officia mollit natoque consequat massa quis ligulaconsequat.

• consectet adipiscing elit
• proident, sunt in culpa
• exercita ullamco laboris
• nisi ut aliquip ex ea
• sunt in culpa qui officia
• mollit natoque consequat
• massa quis ligulaconsequat
• enim ad minim veniam,

about us

Pro2Pro Ltd

visit us

• Hortonwood 50
• Telford
• TF1 7GZ
• United Kingdom

Family owned and operated, Classic Car Restoration services in San Diego

Founded by David Piper in 2009, Pro2Pro has fast grown to become a major player in the rapid prototyping and low-volume production sector of the plastics industry.

We are well known in the automotive field for our extensive work in vehicle development.

Our in-house capabilities and facilities enable us to deliver a complete portfolio of services, with a focus on clients needs. Because we manage our services in-house we won\’t let you down with delays or hikes in costs. We maintain full control.

committed to excellence

Lorem ipsum dolor sit amet, consectet adipiscing elit,sed do eiusm por incididut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercita ullamco laboris nisi ut aliquip ex ea sint occaecat cupidatat non proident, sunt in culpa qui officia mollit natoque consequat massa quis ligulaconsequat.

Take a look for yourselves

Joseph Foster

Founder & Owner

Daniel Foster

General Manager

John Foster

Certified Technician

Thomas Jones

Certified Technician

Tommy Foster

Certified Technician

Keith Johanes

Certified Technician